From Planing to Flying

DW-Board full build

Home-build of DW-board for light wind winging, paddle-ups and lake-DW.

DW-Board full build

The board shape is inspired by Kalama’s Barracuda and KT's Dragonfly.

Dimensions:

240 cm x 50 cm x 16 cm, 115 liters, 5.8 kg without pad

Construction materials:

  • Foil tracks: LIO-TEC US FOIL Box 42 cm
  • Track box: Airex 80 kg/m3
  • EPS: Insulation EPS 15 kg/m3
  • Sandwich Standing Area: Glass …

Custom M6-Threaded Footstrap Inserts

Carbon and Stainless Steel

Custom M6-Threaded Footstrap Inserts

Windsurf board Side Hustle 1 of many..

Brands like Flikka have awesome stainless steel inserts with M6 threads. I wanted something similar for my custom windsurf board and this was the approach:

The basis were stainless steel drive-in nuts that can be bought in any hardware store (don't get the …


Full-Sandwich-Pumpboard

First build of full sandwich double stringer board for pump foiling

Full-Sandwich-Pumpboard

After more than a year of pumping with a Pronesurf board it was time to build a real pumping board.

Based on the construction ideas of Christian and with his extensive advice and support I was able to complete this project.

The boardshape is inspired by the WKT from Armstrong. …


Carbon Skate

Lightweight and tough home-made foil pumping board

Carbon Skate

The biggest issue of my previous build, the Balsa Skate, was that it did not have a rocker. This resulted in two problems:

  • it felt like pumping needed more energy in comparison to a board with a rocker
  • if submerged deep in the water, the board would slowly soar …

Axis Wing Set

New Beauties for Pumping

Axis Wing Set

After dozens of severe impacts it was about time to replace my old home-made 1150 Axis front wing and my 460 back wing with a new pair.

I've decided to go for ECC eSpread275CHT carbon fiber deck layer because it looks awesome 💪 For making the wings I re-used my …


V-Tail for Pumping

Rapid Prototyping

V-Tail for Pumping

This v-shaped stabi has been in my head for quite a while already: 240 mm span, 82 sqcm area, GOE599 profile at -2deg AOA.

It feels similar to pumping without a stabilizer but it is more reactive.

"6/10 would not build again 😅 but it paved the way for an …


Sabfoil Balz Pro 799

Copycat Version

Sabfoil Balz Pro 799

Fresh out of the mold 🥰

Works just like the original but is 100g lighter.

Self-made super stiff EPS core with 4 layers on each side:

  • 275 g/m² carbon top-layer 0/90°
  • 400 g/m² biax carbon ±45°
  • 200 g/m² unidirectional carbon
  • 240? g/m² glass fiber 0/90°

Since there have been many …


Hydrofoil Build - Part 1: Mast Design

Profile Optimization

Hydrofoil Build - Part 1: Mast Design

There are many great masts out there for hydrofoiling, like the Moses/Sabfoil W85 deep tuttle mast and the new Slingshot ones to name two. But I always had the feeling that it can be done better, this post is the first step in the journey to find out.

When building …


Armstrong Fuselage A+System Upgrade

Drilling Titanium

Armstrong Fuselage A+System Upgrade

The latest Armstrong A+System promises a better rigidity between mast-fuselage and fuselage-front wing. For large wings upgrading my old fuselage to the new A+System did indeed improve the firmness of these connections.

If you already have a A+System fuselage but an old mast or front wing you need the Armstrong …


Balsa Skate

A Wooden Pumping Dream

Balsa Skate

After seeing a friend's Balsa surfboard I was immediately hooked and had to build my own for pumping. The first sketch outlined a small and flat (no rocker) pumping board that I could easily transport with public transport or put in a travel bag without loosing too much space..

This …